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Capabilities2019-01-03T08:58:10+00:00

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SUPPORTING CUSTOMER SUCCESS WITH CAPABILITY THAT DELIVERS

Tackling today’s toughest metallurgical challenges, SIFCO is an industry leader in creating performance-critical closed- and open-die forgings for the Aerospace and Energy markets. We specialize in a wide range of alloys including titanium, steel, nickel and aluminum high-performance solutions.

SIFCO’s high level of technical expertise, combined with complete vertical integration and deep process capability, allows us to work smarter getting involved early on in the design process to achieve full multidisciplinary design optimization.

Our proficiency in proactive program management eliminates unnecessary costs and expedites time to market. SIFCO’s team of highly skilled engineers leverages advanced modeling and powerful simulation technology to ensure smoother, more successful new product introduction (NPI) launch cycles.

SIFCO SMART Continuous Improvement Program is profoundly committed to providing the best-engineered products and world-class services timely and cost-effectively to promote performance in support of our customer’s continued success.

PRODUCTS

PROCESSES

MATERIALS

CERTIFICATIONS

  • Disk and Impeller
  • Shaft, Shroud and Housing
  • Landing Gear
  • Engine Nacelle
  • Spindle, Carrier, Cuff and Hub
  • Struts
  • Ring Gears
  • Compressor Blades & Vanes
  • Stator Blades & Vanes
  • Rotor Blades & Vanes
  • Turbine Blades
  • Steam Blades
  • Discs, Gears & Shafts
  • Window Frames
  • RAT Blades
  • Hydraulic Manifolds
  • Aluminum Pistons
  • Forging
  • Controlled heat treatment
  • Chemical processing
  • Machining
  • Polishing/ Finishing
  • Painting, anodizing and destructive testing
  • Assembly of components
  • Frequency test/moment balance
  • Steels
  • Titanium
  • Aluminum
  • Super Alloys
  • Carbon
  • NADCAP: Heat Treat, NDT, Chemical Processing and Metallic Materials Manufacturing (Forging)
  • ISO 9001:2015 / AS9100D

FORGING CAPABILITIES CHART

SITE MATERIAL MAX PLAN VIEW AREA MAX DIM’S MAX WGT PER PIECE MAX EQUIPMENT “BED SIZE”
Cleveland Steels 425 in2 62” L or 43” W or 24” T 1,200lbs 75” X 96”
Titanium 300 in2 35” L or 16” W or 12” T 300lbs 75” X 96”
Aluminum 300 in2 54” L or 43” W or 24” T 150lbs 75” X 96”
Super Alloys 200 in2 20” L or 16” W or 12” T 300lbs 75” X 96”
Stainless 350 in2 60” L or 32” W or 24” T 400lbs 75” X 96”
Maniago Steel 600 in2 57” L or 20” W or 10” T 350lbs 45” X 65”
Titanium 400 in2 55” L or 14” W or 7” T 150lbs 45” X 65”
Super Alloys 300 in2 55” L or 14” W or 7” T 150lbs 45” X 65”
Orange Aluminum 125 in2 45” L or 30” W 100lbs 36” X 51”

CONTINUOUS DESIGN OPTIMIZATION FOR SUPERIOR SOLUTIONS

SIFCO Forged Components merges design best practices with continuous improvement to ensure customer satisfaction throughout the life of a program.

Continuous Improvement

Our knowledgeable engineering team engages today’s most innovative technology for tooling and process design and optimization:

  • Pro-E / CREO and Catia
  • Integrated model-based definition
  • DEFORM Forging Simulation (2-D and 3-D)
  • Portable CMM and Laser Scan inspection for dies and forgings

Our new part introduction process utilizes a systematic phased approach that provides continual feedback on achievability and critical functions of all forgings. Our proven success stems from SIFCO Forged Component’s integrated value stream, allowing customers and vendors to create the best possible methods for producing a superior component.

SIFCO SMART. DEDICATION TO CONTINUOUS IMPROVEMENT.

SIFCO’s SMART (Streamlined Manufacturing Activities to Reduce Time and Costs) Continuous Improvement Program uses today’s powerful tools of LEAN, Six Sigma, Theory of Constraints (TOC) and Reliability Centered Maintenance (RCM) to reduce costs and lead time, improve quality and provide increasing value to our customers.

SMART is at the core of SIFCO’s culture and succeeds through the empowered participation of all of our employees. We invite every customer to join the SMART team for events on a regular basis.

SIFCO SMART Lean TOC 6sigma RCM

WHY CHOOSE SIFCO AS YOUR PARTNER?

The SIFCO Team includes specialists with strong backgrounds in manufacturing of advanced components.

With them we provide:

  • Forging design for structural, and high-performance components
  • Expertise in materials
  • R&D facilities – supporting your own product development
  • Our integrated capabilities allow for the complete component manufacturing process in our facilities: design, forging, heat treating, machining, and finishing, which provides you with the complete control of all processes and streamlined deliveries

DO YOU WANT TO EXPLORE WHICH SOLUTIONS WE OFFER SUIT YOUR NEEDS?

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